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Why USCCG
Why USCCG
We deliver measurable financial results. We work inside real production environments, not conference rooms, building stronger management operating systems that drive sustained output, cost control & accountability
We combine rapid diagnostic work with hands-on implementation to improve how your operation plans, executes & follows up every day.
Join a team that works shoulder-to-shoulder with operators and executives to solve real operational challenges on the ground.We’re Ready to ListenGot a business problem and want to kick around some ideas to solve it?
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What We Improve
What We Improve
We improve output, reliability, quality, cost, and execution discipline. Our work strengthens the Management Operating System — the daily routines and controls that drive results. Every engagement delivers measurable financial impact.
Prepare teams, systems & leadership routines to execute major outages, restarts & transitions with control.
Reduce downtime & stabilize performance by improving planning, preventive maintenance & follow-up discipline.
Improve material flow, inventory visibility, and supplier performance to reduce delays and strengthen operational continuity.
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Industries
Industries
We work with production-driven organizations that make, move or maintain physical products. In complex operations, throughput, uptime & cost control directly impact financial performance. While industries differ, disciplined execution & strong management systems are universal.
Improve throughput, equipment reliability & cost control in high-variability, asset-intensive environments.
Increase output, stabilize processes & improve supervisory follow-up across discrete & process manufacturing.
Accelerate value creation by stabilizing operations, improving EBITDA drivers & building sustainable leadership systems.
Strengthen line performance, quality control & production scheduling in fast-moving consumer operations.
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Insights
Insights
Our insights reflect decades of on-the-ground operational work. We share practical perspectives on management operating systems, execution discipline, reliability, and productivity improvement. Every article is rooted in real-world application, not theory.Featured insightStrategies for Meeting Increasing Customer DemandIf you have noticed or, in many cases, been run over by dramatically increasing customer demand for your products, you’re not alone.
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Why USCCG
Why USCCG
We deliver measurable financial results. We work inside real production environments, not conference rooms, building stronger management operating systems that drive sustained output, cost control & accountability
We combine rapid diagnostic work with hands-on implementation to improve how your operation plans, executes & follows up every day.
Join a team that works shoulder-to-shoulder with operators and executives to solve real operational challenges on the ground.We’re Ready to ListenGot a business problem and want to kick around some ideas to solve it? -
What We Improve
What We Improve
We improve output, reliability, quality, cost, and execution discipline. Our work strengthens the Management Operating System — the daily routines and controls that drive results. Every engagement delivers measurable financial impact.
Prepare teams, systems & leadership routines to execute major outages, restarts & transitions with control.
Reduce downtime & stabilize performance by improving planning, preventive maintenance & follow-up discipline.
Improve material flow, inventory visibility, and supplier performance to reduce delays and strengthen operational continuity. -
Industries
Industries
We work with production-driven organizations that make, move or maintain physical products. In complex operations, throughput, uptime & cost control directly impact financial performance. While industries differ, disciplined execution & strong management systems are universal.
Improve throughput, equipment reliability & cost control in high-variability, asset-intensive environments.
Increase output, stabilize processes & improve supervisory follow-up across discrete & process manufacturing.
Accelerate value creation by stabilizing operations, improving EBITDA drivers & building sustainable leadership systems.
Strengthen line performance, quality control & production scheduling in fast-moving consumer operations. -
Insights
Insights
Our insights reflect decades of on-the-ground operational work. We share practical perspectives on management operating systems, execution discipline, reliability, and productivity improvement. Every article is rooted in real-world application, not theory.Featured insightStrategies for Meeting Increasing Customer DemandIf you have noticed or, in many cases, been run over by dramatically increasing customer demand for your products, you’re not alone.
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Private Equity
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Financial benefit
Private Equity Value Creation
Download our ebook: "Private Equity Value Creation: Increase Yield and EBITDA through Leveraging Consultants"
Manufacturing
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Strategic Sourcing
Understanding the Importance of Strategic Sourcing
Download our ebook: "Understanding the Importance of Strategic Sourcing" to learn more about strategies for supply chain sourcing.
Food & Beverage
|
Efficiency
5 Questions About Food & Beverage Consulting Answered
Download our free eBook "5 Questions about Food & Beverage Operations Consulting: Answered" to learn the major benefits consultants can bring to y...
Mining & Metals
|
Efficiency
Asset Management: The Rise of Reliability
Download our ebook: "Asset Management: The Rise of Reliability" to learn more about strategies for asset management.
Mining & Metals
|
Efficiency
Challenges For The Metals Industry: How USCCG Can Help
Download our free eBook "Challenges For The Metals Industry: How USC Consulting Group Can Help" today to analyze some of the issues facing the metals ...
Aerospace and Defense
|
Aircraft
ExynAero vs Traditional CMS: A Study of Mining Innovations
Download our free white paper "ExynAero vs Traditional CMS: A Study of Mining's Top Innovations" to see the full results of the study.
Food & Beverage
|
Efficiency
Food Processing Sanitation: Small Mistakes Lead to Big Problems
Sanitize your operations by downloading our free eBook "Food Processing Sanitation: Small Mistakes Can Lead to Big Problems."
Manufacturing
|
Efficiency
Lean Six Sigma: Do You Really Know These Methodologies?
Download our free eBook "Lean Six Sigma: Do You Really Know These Methodologies?" as we look deeper through the lens of Dr. Frank Esposto, USCCG's Lea...
Mining & Metals
|
Efficiency
Outage Management Best Practices: Taking the Critical Path
Download our free white paper "Outage Management Best Practices: Taking the Critical Path to a Successful Shutdown" to discover techniques to perform ...
Manufacturing
|
Financial benefit
The Supply Chain Risk Management Playbook
Download our free eBook "The Supply Chain Risk Management Playbook: Navigating Through an Uncertain Supply Chain Future" as we advise how to identify ...
Manufacturing
|
Financial benefit
Understanding the Importance of Strategic Sourcing
Download our free eBook "The Supply Chain Risk Management Playbook: Navigating Through an Uncertain Supply Chain Future" as we advise how to identify ...
Mining & Metals
|
Financial benefit
Mine Management Operating System: A Foundation for Success
Define your MMOS and close the gaps in productivity and workflows. To learn more, download our eBook "The Mine Management Operating System: A Foundati...
Food & Beverage
|
Efficiency
Challenges Facing Modern Food & Beverage Producers
Download our ebook: "Understanding the Challenges Facing Modern Food and Beverage Producers" to learn more about challenges and solutions.
Aerospace and Defense
|
Financial benefit
Organization Design: Guiding Principles for Optimal Company Structure
Download our free eBook "Organization Design: Guiding Principles for Optimal Company Structure" to learn the fundamentals to preserve organizational h...
Private Equity
|
Financial benefit
Private Equity Value Creation: Increase Yield and EBITDA
Download our ebook: "Private Equity Value Creation: Increase Yield and EBITDA"
Manufacturing
|
Efficiency
When is the Right Time to Bring in Operations Consultants?
Download our free eBook "When is the Right Time to Bring in Operations Consultants?" to discover the answer to this question.
Manufacturing
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Inventory management
Sales, Inventory and Operations Planning: It's About Time
Download our free eBook "Sales, Inventory and Operations Planning: It's About Time" to discover the SIOP process, how it works, and the benefits of in...
Manufacturing
|
Financial benefit
The State of Manufacturing Operations: Then, Now and Next
Download our free white paper "The State of Manufacturing Operations: Then, Now and What Comes Next" to better understand the plight of operations tod...
Private Equity
|
Financial benefit
Strategies for Meeting Increasing Customer Demand
Download our free white paper "Strategies for Meeting Increasing Customer Demand" as we look deeper into the reasons for the disconnect between demand...
Food & Beverage
|
Efficiency
Trouble at the Table: Food & Beverage Struggles
Download our ebook "Trouble at the Table: Food and Beverage Struggles to Broaden Customer Base and Stay Lean"
Manufacturing
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Financial benefit
Skin Care Company Smooths its Mfg. Process
The client was in growth mode, they were expecting significant volume increases from planned new product launches. Given the length of their overall c...
Private Equity
|
Financial benefit
Private Equity Firm Harvests Investment in Food Company
A private equity firm looking to earn a lucrative return on their investment. They acquired three well-known brands with great histories, but which ha...
Manufacturing
|
Efficiency
A Paper Maker Improves Quality and Efficiency
Paper manufacturing can be as delicate as the product itself. The company produces paper in reels, which are then cut and processed into rolls. Throug...
Private Equity
|
Efficiency
Private Equity Firm Builds Value in a Manufacturing Holding
This particular holding by the firm was created through acquisition, and which drove questions regarding its true production capacity due to the multi...
Manufacturing
|
Efficiency
Pulp and Paper Maker Bleaches Cost From Their Operation
While analyzing the cost structure of their fine paper operations, our client discovered that on a volume basis (lbs./ton), the cost of chemicals in i...
Manufacturing
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Process improvement
Production Improvements Save $16 Million for Food Producer
A four-year-old case ready plant wanted to improve line efficiency and labor productivity. To complicate matters, the plant had 40 production lines an...
Mining & Metals
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Process improvement
An Oil and Gas Company Gets Lean to Fuel Significant Savings
At a time when the price of oil was half of what it used to be and natural gas prices had plummeted, this midstream oil and gas company needed a new s...
Food & Beverage
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Efficiency
Poultry Processor Gobbles up Savings from Process Automation
Faced with rising costs and relentless competition, our client attempted to “buy their way to profitability” through large capital investments in tech...
Manufacturing
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Efficiency
Getting The Right Chemical in the Right Place at the Right Time
Reduce costs by consolidating plants and streamlining the supply chain while handling additional volume and continuing to meet client terms.
Manufacturing
|
Efficiency
Change Management Educates Research & Development Laboratory
This project was unlike anything USC has ever undertaken. The beginning of the engagement, in true USC fashion, started with the “brown paper” exercis...
Mining & Metals
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Financial benefit
Cement Company Solidifies Savings from Improved Asset Maintenance Plan
World-class maintenance practices are well-known in the cement industry but implementing them across multiple facilities and realizing substantial imp...
Manufacturing
|
Efficiency
Building Materials Supplier Lays Groundwork with SIOP
The client was implementing a new approach to link their sales forecasting and production planning processes. They needed to optimize their plants acr...
Manufacturing
|
Financial benefit
An Environmental Controls Manufacturer Gains Greater Control Over Productivity
The company wanted to improve back office productivity across all non-production functions. This included order-to-cash processes for North America to...
Automotive
|
Efficiency
Auto Parts Supplier Revs Up its Production Process
With sales increasing at 25% per year, and customer demands for faster turnaround times rising, the company was finding it impossible to keep up with ...
Mining & Metals
|
Efficiency
Aluminum Producer Rolls Right Team for Successful Outage
The aluminum vendor had made a strategic decision to expand its market and enter the automotive market space. To service this space, the business requ...
Aerospace and Defense
|
Aircraft
Airline Flies High with Maintenance Process Improvements
After opening a state-of-the-art maintenance facility, the airline realized that it was not performing to expectations, and they were not receiving th...
Aerospace and Defense
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Aircraft
Aircraft Manufacturer Lands Working Capital Improvements with Focus on Payment Terms
With a near 12 times increases in their annual production, our client quickly outgrew many of the original payment terms and credit limits it establis...
Aerospace and Defense
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Aircraft
Aircraft Manufacturer Lands Savings with New Approach to Freight Spend
Our client historically allocated its freight spend apart from its bill of materials, which had been its primary focus during prior cost reduction str...
Aerospace and Defense
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Aircraft
Aircraft Manufacturer Lands Savings with Direct Supplier Negotiations
As the client’s business grew and demand started taking off, it quickly outgrew the start-up pricing and contract terms it held with two of its most c...
Food & Beverage
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Efficiency
A Pulp Manufacturer Solves its Bleach Cost Crisis
When overcoming any obstacle, a tool, even an objectively valuable one, can take you only so far. What matters more is learning how to use the tool ef...
Food & Beverage
|
Efficiency
A Potato Producer Peels Away Waste
For an heirloom business spanning three generations, our client already possessed a commendable Management Operating System (MOS). Managers and superv...
Private Equity
|
Logistics
A Logistics Services Provider Streamlines Acquisitions
The acquisition of additional trucking, container shipping, and marine terminal businesses with processes, assets, and other resources being absorbed ...
Manufacturing
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Logistics
A Logistics Services Provider Simplifies Transactional Processes
This major international logistics firm had realized 60 years of growth, in part through multiple acquisitions, resulted in lack of standardization in...
Manufacturing
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Efficiency
Original Equipment Manufacturer Embolden Their Processes to Reduce Material and Labor Costs
The company was behind schedule with no plan as to when they were going to make delivery to their customers. Their reputation was tarnished, customers...
Mining & Metals
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Efficiency
Natural Gas Company Processes Savings from Improved Pipeline Integrity
The company needed help standardizing and improving their project management process. Although they would plan and execute projects, they could not ma...
Mining & Metals
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Efficiency
Mining Company Aligns Stars to Set Record-Breaking Numbers
USC had recently completed a successful project with the client involving their underground mobile maintenance fleets, with substantial results on imp...
Mining & Metals
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Efficiency
Metals Processor Bonds on Quality Issues to Improve Yield
The client needed help improving the quality of its three main processes. The end goal? Improving yield. The processes included: Bonding mill. The goa...
Manufacturing
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Throughput
Lean Transformation Resuscitates Medical Device Company's Bottom Line
The client needed help to lean their operation while increasing throughput and reducing inventories. They freely admitted that its manufacturing syste...
Food & Beverage
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Efficiency
Aquafeed Producer Regains Control of Their Operations through PMO Enhancements
The client was experiencing a variety of challenges across their facilities. A project inventory audit revealed 76 projects with varying degrees of ma...
Mining & Metals
|
Efficiency
Intermediate gold producer finds mother lode in operational improvements
The company, which operates a large open-pit mine site, approached USC Consulting Group with an interest in addressing three significant operational i...
Manufacturing
|
Efficiency
Household Products Company Mops up Savings in Procurement Process
The company’s business was growing by leaps and bounds and they expecting record profits in the current year. However, the following year was expected...
Aerospace and Defense
|
Aircraft
Helicopter Fleet Availability Improves with New Maintenance Practices
Facing a very competitive landscape, the company had an urgent need to improve its customer service, increase equipment availability, and dispatch rel...
Food & Beverage
|
Efficiency
Grocery Wholesaler Fixes Processes to Increase Efficiency
When grocery store customers want the freshest ingredients and meals, the stores’ owners turn to wholesale food distributors who can deliver products ...
Mining & Metals
|
Efficiency
Gold Producer Drives Efficiency, Consistency and Safety Through Leader Standard Work
More and more in today’s business world we face challenges in finding and retaining enough employees to adequately staff operations. This is nothing o...
Mining & Metals
|
Efficiency
A Gold Mine Digs Deeper to Sustain Continuous Improvements
The mine used the bench and fill method as their primary means to recover the ore. This yielded higher productivity per exploitation unit and lower ex...
Food & Beverage
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Efficiency
Generational Food Processor Goes From Good to Great in a Challenging Market
Several challenges stood out. The company was coming off a good year and wanted to continue that upward momentum. Their production facility was 125+ y...
Food & Beverage
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Efficiency
Food Manufacturer Discovers the Power of Collaboration to Feed Huge Savings
The client was facing poor on-time, in-full performance. The company recently won a major account for a well-loved brand, but it wasn’t all rosy. They...
Food & Beverage
|
Efficiency
Food Distributor Masters Management by the Numbers to Improve Yield
The client was going through some changes in market conditions and growth. Couple that with a yield problem, and they needed some outside help. We wer...
Manufacturing
|
Efficiency
Energy Producer Generates Savings with Smarter Labor Practices
Since these plants operate on a 24/7 basis, overtime was built into their labor cost to ensure holiday and sick day coverage. Additionally, both plann...
Manufacturing
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Efficiency
Manufacturer Increases Efficiency, Grows Revenue
Like many of our clients, this one came to us after seeing the results we’d produced for an industry peer. The company had committed to year-over-year...
Mining & Metals
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Efficiency
A Copper Producer Increases Smelting Efficiency
The client was experiencing production challenges. They were consistently missing their daily production target for blister copper. On a good day they...
Food & Beverage
|
Efficiency
A Dessert Company Bakes in Operational Excellence
As a result of new customer acquisitions from a recent merger, the dessert company’s three facilities struggled to keep up with increasing volume dema...
Aerospace and Defense
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Aircraft
Defense Contractor Protects its Bottom Line
As the company shifted its business internationally, it found a much more competitive market that complicated its product mix and pricing structure. T...
Manufacturing
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Productivity
Medical Device Company Boosts Productivity
Although successful, the company’s management team felt the need to strengthen their competitive position in the marketplace. Specifically, they hoped...
Mining & Metals
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Efficiency
Copper Producer Mines For Greater Employee Efficiency
The management team at a large, open-pit mine had already established improvement initiatives to achieve greater operational efficiency but weren’t se...
Manufacturing
|
Efficiency
Construction Materials Supplier Builds Up Equipment and Employee Engagement Programs
The client was dealing with dwindling efficiency due to challenges on many different fronts, including maintenance and equipment breakdowns, hiring an...
Manufacturing
|
Efficiency
Manufacturer Breaks Constraints to Double its Throughput
The goal was to be on pace to double throughput by the end of the year and build in-process inventory levels to accommodate this increasing demand. US...
Food & Beverage
|
Efficiency
Meat Supplier Trims Processes to Improve Output
After completing a major expansion of one of their meat processing plants, they wanted to improve their product flow and yield, but without incurring ...
Manufacturing
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Efficiency
Medical Device Maker Streamlines Workflows
The client initially approached USC Consulting Group in late 2016 with the intention of optimizing its intravenous therapy bag production processes. T...
Mining & Metals
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Efficiency
Oil and Gas Giant Creating Harmony When Merging Two Companies
Harmonizing the workflows, processes, and procedures of the two companies in six departments. But we found two additional challenges within that chall...
Manufacturing
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Efficiency
Paper Mill Increases Production Without Capital Expenditures
Both mills faced growing competition that forced prices down even as recessionary factors reduced demand. Management decided to seek help from an expe...
Manufacturing
|
Efficiency
Wastewater Services Provider Cleans Up With New Processes
As part of its water treatment service offering to a major Midwestern city, our client was responsible for thoroughly cleaning and maintaining sewer l...
Manufacturing
|
Efficiency
A Pharmaceutical Firm Optimizes For The Future
Large-margin workflows, high-volume clients. With more than 35 years of experience, our client boasted advanced research-driven operational workflows ...
Manufacturing
|
Efficiency
A Railcar Lessor Gets its North American Maintenance on Track
Experiencing increased demand driven by the rising cost of fuel, the client wanted to improve its maintenance operations throughout North America. The...
Mining & Metals
|
Efficiency
Specialty Materials Supplier is Delivered Significant Improvements in OEE
Increasing demand for one of its alloys used in the industries mentioned above was increasing at a rapid rate and the site making the extruded version...
Mining & Metals
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Efficiency
Specialty Metals Producer Shortens Cycle Time to Reduce Inventory
Processing tantalum from mined ore to powder or ingots takes an exceptional degree of organizational awareness and focus. Not only is tantalum refinin...
Mining & Metals
|
Efficiency
Steel Mill Produces $35 Million Worth of Improvements
The company had just emerged from bankruptcy. The new management wanted to take advantage of improving steel markets propelled by foreign demand. To s...
Food & Beverage
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Financial benefit
Organic Produce Supplier Harvests Big Savings with New Corrugated Packaging Source
Our client was looking to reduce their corrugated packaging spend as a result of increased volumes and a $100 per ton increase in the cost of pulp and...
Food & Beverage
|
Efficiency
Sugar Producer Finds Sweet Success through Enhanced MOS and Employee Involvement
The company was in a bit of a tailspin. As a result of losing money that couldn’t be accounted for, a toxic culture that rewarded cronyism, and signif...
Manufacturing
|
Financial benefit
Supplier Collaboration Saves Business Products Company Millions on Annual Spend
In order to remain competitive they wanted to lower the cost of planning, purchasing, transporting and storing inventory in order to pass these saving...
Food & Beverage
|
Financial benefit
Helping a Baby Food Manufacturer Grow its Global Operations
Although the client had a long history of producing quality products, it had recently been acquired by a European-based corporation seeking expansion....
Automotive
|
Efficiency
Truck Body Manufacturer Boosts Operational Efficiency to Keep Rolling
The Truck Body building was across the parking lot from the larger Trailer department. Although a Truck Body is typically half the size of a Trailer, ...
Mining & Metals
|
Efficiency
Underground Mine Turns MOS Data Into Gold
The mine had experienced a 60,000-ton shortfall, averaging 85% attainment to plan over a two-year period. Although there was an operating system in pl...
Food & Beverage
|
Efficiency
Unlocking Operational Potential is Sweet Treat for Dessert Maker
The organization, which another dessert maker had recently acquired, connected with USC Consulting Group intent on increasing revenue by improving pro...
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