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USC Consulting Group / Supply Chain

Material flow that supports the plan.

We bring purchasing, materials, and production into one planning rhythm so the right material arrives when the operation needs it.

Supply Chain work on the operating floor
Plan. Schedule. Assign. Execute. Follow up. Report. Analyze. Improve.

The management operating system

How the eight disciplines apply to supply chain.

Every improvement runs through the same connected cycle. Here is what each discipline looks like in this part of the operation.

01

Plan

Turn priorities into a clear operating plan.

Connect sales, operations, and supply plans into one agreed plan.

02

Schedule

Make the plan workable day to day.

Schedule production and logistics to the same demand signal.

03

Assign

Make ownership clear.

Make ownership clear at each handoff between functions and partners.

04

Execute

Understand how work actually gets done.

Follow orders and materials through the flow to see where they stall.

05

Follow Up

Keep commitments visible.

Track late orders and supplier issues to a clear resolution.

06

Report

Give people a useful view of performance.

Report service, inventory, and lead time in one shared view.

07

Analyze

Use evidence to understand what is driving results.

Find the root causes of shortages, expediting, and excess stock.

08

Improve

Turn what the team learns into better ways of working.

Tighten the planning cycle so the supply chain responds faster.

How we work

Built with your team, not about it.

01

Understand before recommending

02

Work from facts, live examples, and operational evidence

03

Involve the people who own the process

04

Build with the client, not about the client

05

Lead with curiosity, not diagnosis

06

Treat the review as learning, not auditing

Supply Chain work on the operating floor
Hands-on work. Lasting operational improvement.

05 / Supply Chain

Material flow that supports the plan.

We bring purchasing, materials, and production into one planning rhythm so the right material arrives when the operation needs it.

The challenge
Shortages stop lines while excess stock fills the warehouse. Suppliers, planners, and production each work to a different picture of demand.
What USC does
We align sales and operations planning, material requirements, and supplier follow-up into a shared cadence with clear owners and visible KPIs.
What changes
Fewer shortages and expedites, steadier schedules, and inventory sized to what the operation actually consumes.

How we measure progress:

  • On-time in-full delivery
  • Material shortages
  • Inventory days on hand

Client results

Supply Chain case studies

Milling and packaging operation, southern U.S., Food & Beverage case study

Food & Beverage

$16Min annualized benefits, against a $3.5M target

Food manufacturer reaches $16M in annualized benefits in half the planned time

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Multi-site producer, major Latin American presence, Food & Beverage case study

Food & Beverage

$19.2Min annualized savings from warehousing and inventory control

Aquafeed producer saves $19.2M a year by taking warehouse operations in-house

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Three-plant network, Food & Beverage case study

Food & Beverage

$3Min annualized savings from throughput, yield, labor and sourcing

Dessert manufacturer adds capacity and cuts $3M in annual cost without new capital

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Active pharmaceutical ingredient plant, Midwest, Manufacturing case study

Manufacturing

$10M+in annualized operating savings

API maker saves $10M+ a year after losing its largest customer

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Global sourcing, U.S. final assembly, Manufacturing case study

Manufacturing

$500K+in aggregate sourcing savings

Cleaning products maker saves $500K+ by re-sourcing three spend categories

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Grower and packager, California Central Valley, Food & Beverage case study

Food & Beverage

$2Min corrugated packaging savings

Organic produce grower saves $2M by cutting corrugated packaging spend 22%

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Integrated sheet and plate steel producer, Mining & Metals case study

Mining & Metals

$35Min implemented improvements

Steel mill delivers $35M in improvements with a new casting strategy

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19 distribution centers, North America, Logistics case study

Logistics

$1.5Min implemented savings from supplier collaboration

Business products distributor saves $1.5M and cuts spend 11% through supplier collaboration

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North American utility aircraft manufacturer, Aerospace & Defense case study

Aerospace & Defense

$750Kin working capital freed

Utility aircraft maker frees $750K in working capital by resetting supplier terms

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Global HVAC and water heating producer, Manufacturing case study

Manufacturing

$14Min savings from better inventory management

HVAC maker saves $14M through inventory management while meeting big-box service terms

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8 plants, 19 warehouses, 3,000 staff, Food & Beverage case study

Food & Beverage

Repeat client

$11.7Mreduction in operating expense

Feed producer cuts operating costs $11.7M in its sixth initiative with USC

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North American utility aircraft manufacturer, Aerospace & Defense case study

Aerospace & Defense

40%reduction in freight spend

Utility aircraft maker cuts its multi-million-dollar freight spend 40%

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Batch chemical processor, metal surface treatments, Manufacturing case study

Manufacturing

10%reduction in direct cost per pound

Chemical batch processor cuts direct cost per pound 10% and raises throughput 30%

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Global helicopter operator and repair business, Aerospace & Defense case study

Aerospace & Defense

6%increase in aircraft availability

Helicopter operator raises fleet availability and dispatch reliability 6%

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Global skin care manufacturer, Manufacturing case study

Manufacturing

27%increase in throughput

Skin care maker raises throughput 27% ahead of new product launches

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Military tanker and airlift maintenance, Aerospace & Defense case study

Aerospace & Defense

30%improvement in discrepancy repair performance

Military aircraft maintainer improves discrepancy repair performance 30%

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Copper-zinc mine, Horn of Africa, Mining & Metals case study

Mining & Metals

66%increase in equipment availability

Copper-zinc miner raises equipment availability 66% with a 14:1 return

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Your next step

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