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Workers welding and inspecting a vehicle frame

Automotive

Keep the line rolling, efficiently.

We help automotive and truck body manufacturers raise operational efficiency, stabilize throughput, and build supervisor accountability on the plant floor.

Verified client results

Value delivered in Automotive

Reported financial results, then percentage changes with a stated baseline. No forecasts, opportunity estimates, program sizes or headcounts. Each result links to its source and should not be added together.

Evidence and ideas for better operations

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A U.S. trailer and truck body leader wanted to grow truck body market share, but material delays, rework and high WIP held it back.

Manufacturing · Automotive

A U.S. trailer and truck body leader wanted to grow truck body market share, but material delays, rework and high WIP held it back.

Sub-assemblies built in the trailer plant caused priority conflicts and schedule instability, quality defects added WIP, and the baseline data was unreliable.

Value achieved

118% Throughput increase (11 to 24 units/week)

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