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Representative illustration: A two-site manufacturer needed to release working capital without raising risk across 13,150 items.

Case Study · Inventory & Data Analytics

A two-site manufacturer needed to release working capital without raising risk across 13,150 items.

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1Challenge

173 items below minimum while $6.0M sat in excess, with parts duplicated across sites.

2Approach

  • Keystone analyzed 13,150 lines
  • Found 1,385 duplicate groups
  • Lead-time-adjusted reorder logic; $409.1K pooling

3Results

$7.9M

Duplicate exposure

$15.5M

Zero-usage stock

$2.2M

Recoverable annual value

$25.5M

Stock analyzed

A duplicate is a review trigger, not a disposal instruction.

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