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Representative illustration: A batch processor of chemicals for metal surface treatment needed to cut costs by consolidating plants and improving production–maintenance coordination.

Case Study · Aerospace & Manufacturing

A batch processor of chemicals for metal surface treatment needed to cut costs by consolidating plants and improving production–maintenance coordination.

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1Challenge

Reduce costs by consolidating plants and streamlining the supply chain, while handling more volume and meeting client terms.

2Approach

  • Gathered input at every level to improve production–maintenance planning
  • Optimized consistent production using automated business solutions
  • Built front-line supervisor skills to sustain the change

3Results

30%

Reduction in labor hours

20%

Reduction in overtime hours

30%

Increase in throughput

10%

Lower direct cost per lb

More volume handled with fewer labor and overtime hours.

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© USC Consulting Group 2026 | Aerospace & Manufacturing. Representative industry image. Results are engagement-specific; sizing and forecast figures are labeled as such.