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Representative illustration: The same aircraft manufacturer had outgrown its start-up pricing with two critical suppliers as output rose to 18 aircraft a year.

Case Study · Aerospace & Manufacturing

The same aircraft manufacturer had outgrown its start-up pricing with two critical suppliers as output rose to 18 aircraft a year.

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1Challenge

Production had grown from one or two aircraft a year to 18, with plans for 24. Contracts still reflected start-up volumes, while a large sales backlog gave the client new leverage.

2Approach

  • Told the client's growth story openly, including its pain points with current agreements
  • Used predictive models and analytics to show how each scenario affected BOM cost and supplier revenue
  • Addressed where the client created friction for suppliers, since recertification makes switching parts costly

3Results

>$200K

Annual reduction in bill of materials

2

Critical supply agreements restructured

18/yr

Production level the new terms reflect

Win-win pricing, process and relationships rather than a supplier change.

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© USC Consulting Group 2026 | Aerospace & Manufacturing. Representative industry image. Results are engagement-specific; sizing and forecast figures are labeled as such.