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Representative illustration: A single-site manufacturer wanted to release working capital while protecting critical spares.

Case Study · Inventory & Data Analytics

A single-site manufacturer wanted to release working capital while protecting critical spares.

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1Challenge

74 items below minimum, $3.9M excess and $9.8M dead stock alongside 1,090 critical items.

2Approach

  • Keystone analyzed 7,372 lines ($15.7M)
  • 52 duplicate groups and lead-time reorder signals
  • Criticality mapping: 4,033 items to 521 machines

3Results

$2.6M

Duplicate exposure

$9.8M

Zero-usage stock

$1.6M

Recoverable annual value

$15.7M

Stock analyzed

Controlled rationalization, not blanket reduction.

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